Preventive maintenance involves regularly cleaning, lubricating and adjusting your processes to consistently produce within specifications; in other words,. Switching from reactive to proactive maintenance will not only prevent failures, but it will also improve the reliability and efficiency of your maintenance operations. A typical example of a preventive maintenance service is the regular inspection and maintenance of industrial machinery. A growing number of organizations are using both preventive and predictive maintenance to keep machines up and running.
This blog discusses the definition of preventive maintenance, the creation of a preventive maintenance plan, and three examples of preventive maintenance that will help you develop a sustainable factory. This makes preventive maintenance highly necessary and cost-effective for manufacturing companies; the benefits of preventive maintenance are always worth it. Preventive maintenance (PM) is the regular and routine maintenance of equipment and assets to keep them running and avoid any costly unplanned downtime due to unexpected equipment failure. If reactive maintenance is still performed at a high frequency, even though you are investing in preventive maintenance, you will need to increase the amount of preventive maintenance.
While there may be some situations where reactive maintenance makes sense, there are many more examples of preventive maintenance that support the long-term benefits of PMs. The management of the maintenance of any type of asset must determine if a corrective, preventive or predictive maintenance strategy is the most appropriate for that particular product or asset. Schedule-based inspections of facility equipment can represent one of the most important preventive maintenance tasks routinely scheduled by maintenance managers. Instead of waiting for something to go wrong and reacting to it, preventive maintenance involves scheduling routine checks and regular maintenance activities, such as lubrication, adjustments and replacements, to keep assets at their best operating conditions.
Preventive maintenance software is an excellent tool for creating and scheduling work orders digitally efficiently for preventive maintenance. The preventive maintenance software will also allow technicians to easily access all the preventive maintenance work orders they must execute, and will send alerts and reminders about the expected date for the next inspection. Time-based maintenance, usage-based maintenance, predictive maintenance, and prescriptive maintenance are different preventive maintenance methods. Maintenance managers who use preventive maintenance prepare a more accurate and feasible budget because they know what activities are being carried out are carried out regularly.
